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3Answer job-specific risk questions

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Is gas work involved?

Is hot work involved (soldering, brazing or cutting)?

Is the property occupied during the work?

Is the building pre-2000, or is asbestos information unavailable?

Is work at height required (flue, loft or roof access)?

Will you use flux, sealants, jointing compounds or system chemicals?

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  • First aider (name) completed
  • Emergency assembly point completed
  • Permit details (issuer / reference / expiry) completed
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  • Supervisor / competent person missing - reviewers expect a named point of control.
  • Review date missing - add when this RAMS must be checked or revised.
  • Job questions incomplete - answer the site and risk-trigger questions so the controls match the job.
  • At least one hazard in scope
  • No high residual risks in scope

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  • Work location on site completed
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  • First aider (name) completed
  • Emergency assembly point completed
  • Permit details (issuer / reference / expiry) completed
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  • Review date missing - add when this RAMS must be checked or revised.
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Boiler installation — Method Statement & Risk Assessment

Plumbing & Heating · Boiler installation · Document ref RAMS-PH-BOILER-INSTALL-V1 · Rev A · Library reviewed 4 Jun 2026

Project control details

Site address *

To be completed

Principal contractor / client *

To be completed

Your company (contractor) *

To be completed

Work location on site *

To be completed

Start date *

To be completed

First aider (name) *

To be completed

Emergency assembly point *

To be completed

Prepared by *

To be completed

Site supervisor / competent person *

To be completed

Review date *

To be completed

Scope of works

Install/replace domestic or commercial boilers. Gas work is Gas Safe registered — separate competence, not covered by RAMS alone.

Risk rating matrix & tolerability

Likelihood ↓ · Severity →NegligibleMinorModerateMajorCatastrophic
Almost certainMediumHighHighVery highVery high
LikelyLowMediumHighVery highVery high
PossibleLowMediumMediumHighHigh
UnlikelyLowLowMediumMediumHigh
RareLowLowLowLowMedium

1–4 Low

Proceed where the stated controls are implemented and briefed.

5–9 Medium

Proceed after supervisor verification of the controls.

10–15 High

Hold work until additional controls are agreed and verified by the competent person.

16–25 Very high

Do not start. Re-plan the task to eliminate or substitute the hazard.

Risk assessment

HazardInitialResidual
Manual handling — heavy or bulky items124
Electric shock from live conductors or isolation failure205
Burns from hot pipework, surfaces and flue components124
Gas escape — uncontrolled release205
COSHH — flux, sealants, jointing compounds and plumbing chemicals63
Slips, trips and falls at same level124
Fall from height during installation or work at height205
Asbestos disturbance or contact205
Public interface — occupied premises and occupant disruption124

Risk score = likelihood (1–5) × severity (1–5). Bands: 1–4 low · 5–9 medium · 10–15 high · 16–25 very high. Residual assumes the stated controls are in place.

ALARP justification: Controls follow the hierarchy of control (eliminate, substitute, engineering controls, safe systems of work, then PPE). For Manual handling — heavy or bulky items; Electric shock from live conductors or isolation failure; Burns from hot pipework, surfaces and flue components; Gas escape — uncontrolled release; Slips, trips and falls at same level; Fall from height during installation or work at height; Asbestos disturbance or contact; Public interface — occupied premises and occupant disruption — the severity of the worst credible outcome cannot be reduced by on-site controls, so the stated controls reduce the likelihood of that outcome instead; residual risk is as low as is reasonably practicable (ALARP). Per the tolerability table, work on any hazard whose residual risk remains High or Very high must not start until additional controls are agreed and verified by the competent person.

Hazards & control measures

Manual handling — heavy or bulky items

12 High4 Low

Who is at risk: Operatives, Other trades on site, Members of the public

  • Use a sack truck, boiler lift trolley, or mechanical hoist to move the unit from delivery point to installation position. Avoid manual lifting of units above 25 kg where practicable.
  • Where mechanical aids cannot be used, a minimum two-person team lift is required. Conduct a brief prior to lift covering route, hand positions and communication signals.
  • Complete a site-specific manual handling risk assessment before work begins, considering weight, posture, environment and individual capability.
  • Steel-toecap boots to protect against dropped units; cut-resistant gloves when handling sheet metal panels or sharp boiler casings.

Basis: Manual Handling Operations Regulations 1992

Electric shock from live conductors or isolation failure

20 Very high5 Medium

Who is at risk: Operatives, Other trades on site, Members of the public

  • Isolate the boiler supply circuit at the consumer unit before any electrical work. Apply a lockout device and personal danger tag. Verify dead using an approved voltage indicator (GS38-compliant) before touching terminals.
  • On commercial sites or where multiple trades share the distribution board, use a formal permit-to-work system to control isolation and prevent inadvertent re-energisation.
  • All final electrical connections and verification of correct earthing and polarity must be carried out by a competent person. Confirm circuit is tested and signed off before commissioning.
  • Use fully insulated screwdrivers and test equipment rated for the supply voltage. Insulated gloves where residual risk of contact remains.

Basis: Electricity at Work Regulations 1989

Burns from hot pipework, surfaces and flue components

12 High4 Low

Who is at risk: Operatives, Other trades on site, Members of the public

  • Fully drain and flush the heating circuit before cutting or connecting pipework. Confirm all sections are cool to the touch before handling.
  • Where drain-down is impractical, use a pipe-freezing kit or cold-press/push-fit fittings to eliminate or reduce the need for naked flame soldering.
  • Place a non-combustible heat shield behind pipework when using a blow torch. Inspect the work area for smouldering materials at least 30 minutes after soldering operations cease.
  • Wear heat-resistant gloves and safety glasses during soldering. Use thermal gloves when handling flue components that may retain heat.

Basis: DSEAR 2002 — Dangerous Substances and Explosive Atmospheres Regulations

Gas escape — uncontrolled release

20 Very high5 Medium

Who is at risk: Operatives, Other trades on site, Members of the public

  • All work on gas supply pipework, connections to the boiler and commissioning must be performed exclusively by a Gas Safe registered engineer. Verify registration card before work begins.
  • Isolate the gas supply at the emergency control valve before any pipework modification. Display a clear 'Do not operate' notice at the meter.
  • Use a calibrated combustible gas detector to check for leaks before and after connection. Ensure adequate ventilation in the work area during all gas work and while pressure testing.
  • Prohibit all naked flames, power tools and mobile phones within the work area when gas lines are open or being pressure tested.

Basis: Regulatory Reform (Fire Safety) Order 2005

COSHH — flux, sealants, jointing compounds and plumbing chemicals

6 Medium3 Low

Who is at risk: Operatives, Other trades on site, Members of the public

  • Review safety data sheets for all substances used. Substitute to lower-hazard alternatives (e.g. no-flux solders, water-based jointing compounds) where technically viable.
  • Ensure natural or mechanical ventilation is established in the work area before using flux, solvents or inhibitors. Open windows and doors in occupied premises; use LEV or forced ventilation in plant rooms.
  • Wear nitrile gloves and safety glasses when handling flux, inhibitors or jointing compounds. Replace gloves if torn or contaminated.

Basis: Control of Substances Hazardous to Health Regulations 2002 (COSHH)

Slips, trips and falls at same level

12 High4 Low

Who is at risk: Operatives, Other trades on site, Members of the public

  • Keep the work area tidy throughout the task. Route drain hoses directly to a suitable drain or bucket; secure cables and hoses against the wall or floor using clips or tape.
  • Place drip trays beneath drain connections and use absorbent mats on floors to contain water spillage and prevent wet surfaces.
  • Wear footwear with slip-resistant soles rated for wet surfaces.

Basis: Work at Height Regulations 2005

Fall from height during installation or work at height

20 Very high5 Medium

Who is at risk: Operatives, Other trades on site, Members of the public

  • Pre-assemble as much of the boiler frame and pipe connections as possible at floor level before raising and fixing the unit.
  • Use a platform step ladder or low-level staging for work above 600 mm. Inspect access equipment before use; do not use chairs, boxes or makeshift platforms.
  • Maintain three points of contact on ladders at all times. Secure hand tools with lanyards when working above ground to prevent dropped-object risk to occupants.

Basis: Work at Height Regulations 2005

Asbestos disturbance or contact

20 Very high5 Medium

Who is at risk: Operatives, Other trades on site, Members of the public

  • Obtain and review the building's asbestos register or management survey before work begins. If no survey exists on a pre-2000 building, request one or treat suspect materials as ACM.
  • If any material suspected of containing asbestos is disturbed or encountered, stop work immediately, vacate the area and notify the principal contractor or client. Do not resume until a licensed assessment is completed.
  • Where there is residual risk of asbestos fibre release and work must continue under supervision (non-licensable low-sporadic work only), wear a tight-fitting FFP3 respirator.

Basis: Control of Asbestos Regulations 2012

Public interface — occupied premises and occupant disruption

12 High4 Low

Who is at risk: Operatives, Other trades on site, Members of the public

  • Inform occupants of the scope and duration of work before starting. Establish a clear exclusion zone around the work area using physical barriers or closed doors, particularly if children or vulnerable adults are present.
  • Plan work to minimise loss-of-service periods. Where overnight loss is unavoidable in cold weather, arrange temporary heating provision for vulnerable occupants.
  • Keep all tools, LPG cylinders, chemicals and sharp waste in a lockable tool bag or restricted zone inaccessible to occupants at all times.

Method statement — sequence of works

  1. !Hold point — before any permit-controlled operation starts: obtain the required permit(s) (Hot work permit) from the issuer named in this document, display the live permit at the workface and brief its conditions to the operatives. Work covered by a permit does not begin or resume without a live permit.
  2. 1Pre-task planning: Review building asbestos register (pre-2000 properties), obtain COSHH assessments for all substances, confirm Gas Safe registration of the gas engineer, conduct manual handling assessment, and brief all operatives including occupant exclusion arrangements.
  3. 2Site preparation: Establish exclusion zone in work area, protect floors and surfaces, position drip trays, and ensure adequate ventilation. Confirm gas supply is isolated at the emergency control valve and clearly tagged.
  4. 3Electrical isolation: Identify and isolate the boiler supply circuit at the consumer unit using lockout/tagout. Verify dead with a GS38-compliant voltage indicator before any electrical work proceeds.
  5. 4System drain-down: Drain the existing heating circuit using appropriate drain hoses directed to a suitable drain. Confirm all pipework sections are cool before cutting or disconnecting. Capture and dispose of system water/inhibitor in accordance with COSHH requirements.
  6. 5Remove existing boiler: Disconnect pipework connections and electrical tails. Use a two-person team lift or mechanical aid to safely lower and remove the old unit. Inspect the flue route and terminate point for condition and compliance before installing the new unit. External or above-ground flue terminal work uses the access equipment stated for this site (podium steps or alloy tower for first-floor terminals — never ladders for drilling); the work-at-height controls in this document apply.
  7. 6Install new boiler: Fix the boiler mounting bracket securely to the wall using the correct fixings for the substrate. Raise and position the boiler using mechanical handling aids where possible. Make all pipework connections, applying COSHH-compliant flux and jointing compounds with adequate ventilation.
  8. 7Flue installation: Install or connect the flue system in accordance with manufacturer instructions and current Building Regulations. Use suitable access equipment for any work above floor level. Ensure flue terminal clearances comply with statutory requirements.
  9. 8Gas connection: The Gas Safe registered engineer connects the gas supply, pressure tests all gas pipework to the required standard and checks for leaks using a calibrated gas detector. No ignition sources permitted during this phase.
  10. 9Electrical connection and commissioning: Reinstate and verify electrical connections, confirming correct polarity, earthing and circuit protection. Commission the boiler per manufacturer instructions. Test all controls, safety devices and thermostats.
  11. 10Post-installation checks and handover: Inspect the work area for slip hazards, hot surfaces, and debris. Remove all tools, waste and packaging safely. Brief the occupant on safe operation and emergency procedures. Complete all certification (Gas Safe, Building Regulations notification) and leave copies with the client.

Personal protective equipment

  • Safety footwear (EN ISO 20345)
  • Hi-vis clothing
  • Safety gloves (task-appropriate)
  • Hard hat (EN 397) where overhead risk or site rules require
  • Insulated gloves where live work is unavoidable
  • Eye/face protection
  • Flame-resistant gloves
  • RPE per the COSHH assessment
  • Chemical-resistant gloves
  • Safety harness and lanyard where fall arrest is the selected control
  • Disposable RPE (FFP3)
  • Disposable coveralls (Type 5)

Permits, substances & competence

Permits required: Hot work permit

Substances: Soldering flux and solder fume — irritant; HSE enforcement position requires control of rosin-based solder fume: lead-free, rosin-free flux/solder selected; where any rosin solder is used, on-tool fume extraction (portable LEV) at the joint, not general ventilation alone; gloves when applying flux; wash hands before breaks. See flux SDS.; Jointing compounds, sealants and inhibitor chemicals — skin/eye irritants per SDS: nitrile gloves, eye protection when dosing inhibitor, ventilate.; Dust from drilling flue and pipe penetrations (silica in masonry) — on-tool extraction or dust bowl, FFP3 for repeated drilling; sheet and clean the work area in occupied properties.

Safety data sheets for the named products are held with this RAMS in the site file and were used to set the controls above; product names and SDS dates are recorded in the briefing record.

  • Gas Safe registration for any gas work (separate statutory competence — not covered by this RAMS)
  • Site induction completed; CSCS or equivalent where the site requires it

Emergency & rescue arrangements

Emergency services

999 — Fire / Police / Ambulance

Address to give 999

To be completed

First aider

To be completed

Assembly point

To be completed

Gas leak suspected: Immediately stop all work and extinguish all naked flames. Do not operate any electrical switches. Evacuate all persons from the building. Turn off the gas supply at the emergency control valve if safe to do so without re-entering the risk area. Call the National Gas Emergency Service (0800 111 999) from outside the building. Do not re-enter until declared safe.

Electric shock: Do not touch the casualty if they may still be in contact with a live supply. Isolate the power at the consumer unit or pull the plug. Call 999. If the person is unresponsive and not breathing normally, begin CPR if trained. Await emergency services.

Fire from hot-works: Raise the alarm. Use the correct extinguisher for the fire type (CO2 for electrical, dry powder or water mist for soldering-related combustibles) only if trained and the fire is small and contained. Evacuate all occupants immediately if fire spreads. Call 999.

Serious manual handling injury (crush or dropped boiler): Call 999 for medical assistance. Do not attempt to move a person with suspected spinal injury unless in immediate danger. Preserve the scene for RIDDOR investigation if the injury is reportable. Complete an accident report.

Asbestos disturbance: Stop all work immediately. Vacate and seal the affected area. Prevent others from entering. Notify the principal contractor and client. Arrange for a licensed asbestos contractor to assess and carry out any necessary remediation before work resumes.

Chemical exposure (flux, inhibitor or sealant): For eye contact, irrigate immediately with clean water for at least 10–15 minutes. For skin contact, wash with soap and water. Refer to the product safety data sheet. Seek medical advice if irritation persists or if ingestion or inhalation has occurred.

Rescue plan: rescue from work at height does not rely on the emergency services as the primary method. A pre-rigged rescue/descent kit is kept at the access point and the supervisor named in this document is trained in its use and present whenever harness or leading-edge work is underway.

Method: raise the alarm, the trained rescuer attaches the rescue device to the casualty's harness from a safe position and lowers them to a safe level; first aid immediately on recovery (target under 10 minutes to limit suspension intolerance). After any fall arrest the harness, lanyard and anchor are quarantined until inspected by a competent person.

Legislation & guidance

  • Health and Safety at Work etc. Act 1974
  • Construction (Design and Management) Regulations 2015
  • Manual Handling Operations Regulations 1992
  • Electricity at Work Regulations 1989
  • DSEAR 2002 — Dangerous Substances and Explosive Atmospheres Regulations
  • Regulatory Reform (Fire Safety) Order 2005
  • Control of Substances Hazardous to Health Regulations 2002 (COSHH)
  • Work at Height Regulations 2005
  • Control of Asbestos Regulations 2012

Briefing & sign-off

Prepared by

To be completed

Signature: ______________________

Site supervisor / competent person

To be completed

Signature: ______________________

Review date

To be completed

Signature: ______________________

All operatives must be briefed on this RAMS before work starts and sign below to confirm they understand it. Anyone joining the task later is briefed and signs before starting work; the supervisor re-briefs the team if the method, conditions or this document change.

NameSignatureDate

RamsDocs helps draft structured RAMS from your job details. It does not replace competent-person review, site-specific judgement or your legal duties.

Reviewer standard

Draft here, then review as the competent person

The builder assembles a site-specific RAMS draft with method steps, hazards, controls, evidence prompts and review checks. It is a drafting workflow, not a compliance shortcut — a competent person still reviews, revises and approves before use.

Site-specific

Actual site, work area, access, interfaces, site rules, public or occupants and emergency arrangements.

Evidence-ready

Permits, COSHH/SDS, competence, inspections, isolation records, briefings, sign-off and revision control.

Usable on site

A numbered method, risk ratings and controls a supervisor can brief before work starts.

Competent review

RamsDocs drafts the document; the competent person checks, revises and approves it before use.

Built around CDM 2015, HSE construction guidance and RamsDocs reviewed task knowledge. No guarantee of acceptance: each RAMS still needs competent review against the live site.